Firm fined after worker seriously injured in scaffold fall

An Aberdeen-based building and joinery firm has been sentenced after a worker suffered serious injuries when he fell three metres from scaffolding that he was dismantling.

John William Wilson, then 47 and from Aberdeen, broke his left ankle, damaged the ligaments in his right ankle was knocked unconscious and cut his head. He was in hospital overnight and remained in plaster for six weeks as a result of his injuries.

The specialist Health and Safety Division of COPFS today prosecuted Mr Wilson’s employer, Rae Brown & Company Ltd, for health and safety breaches.

Aberdeen Sheriff Court was told that on 24 July 2012 Mr Wilson was asked by Rae Brown & Company to move the scaffolding and take it to another site. He and a colleague, an apprentice, arrived at the farmhouse owned by the partner of one of the company’s directors where two scaffolding towers had been erected.

The towers had been erected in a narrow space between the farmhouse and a garden wall so that general maintenance work could be carried out.

As Mr Wilson dismantled the structure he removed some elements which left the poles unstable. As the poles moved, the metal board he was standing on moved and fell, taking Mr Wilson with it.

An HSE investigation found that neither Mr Wilson nor the apprentice working alongside him had received any formal training in the use of the type of scaffolding they were asked to work with.

Rae Brown & Company Limited, of Rose Street in Aberdeen, was fined £4,000 after pleading guilty to a breach of Regulations 4 and 8 of the Work at Height Regulations 2005.

Speaking after the hearing, HSE Inspector Liz Hunter said:

“The risks from falls at height are well known in the construction industry. Erecting and dismantling scaffolds should only be done by trained and skilled persons or under the supervision of such a person because you cannot entirely eliminate the risk of falls.

“No such training or supervision was provided by Rae Brown and Company to Mr Wilson and his apprentice. They should never have been allowed to dismantle scaffolding that had been left unsecured and unsupported in this way.

“The correct method would have used competent erectors following the instructions in the scaffold manual, including safe ladder access and removal of components from below whilst working from a complete platform. The scaffold should have been erected on level ground that was free from debris and other trip hazards.

“As a result of the company’s failings, Mr Wilson sustained injuries that left him unable to work for 11 weeks and it was pure luck that the apprentice was not seriously hurt too.”

Falls from height are the biggest single cause of workplace deaths in the construction industry. Information on improving safety is available at HSE Health and Safety in the Construction Industry.

Firm fined for multiple failings at Carmarthen waste site

A waste and recycling site in Carmarthen was in such a dangerous condition that visiting health and safety inspectors had to issue eight notices to immediately halt a range of work activities, a court has heard.

The site run by Mekatek Ltd at Amex Park, Johnstown was subject to a routine inspection by Health and Safety Executive (HSE) inspectors on 20 May 2013 when a number of serious safety issues were discovered, including access to unguarded dangerous machinery, exposure to risk of electrocution and areas contaminated by asbestos containing materials.

Mekatek Ltd was prosecuted by HSE at a hearing before Swansea Crown Court today (27 February).

The court was told the site had a catalogue of dangerous points.

Among these was a “man basket” on a forklift truck to allow workers to carry out work at height. This basket was not secured to the forks of the truck and there was no cage behind the basket to stop workers becoming trapped with the fork lift truck mast.

There were no suitable guards to prevent workers getting caught in the moving machine parts of a granulator, two compactors, a shredder and a paint mixing drum, and electrical cables were found trailing through liquid, leading to a risk of electrocution.

In addition, exposed and damaged pipe lagging, which included asbestos containing materials, was in a poor state and exposed workers at the site to the risk of contamination. This was allowed to continue by Mekatek despite an earlier report by a specialist that had identified the presence of asbestos in the area and recommended its urgent removal.

Mekatek Ltd of Terminus Road, Sheffield, pleaded guilty to a breach of health and safety regulations, a single breach of control of asbestos regulations and a breach of work equipment regulations and was fined a total of £35,000 and ordered to pay £20,000 in costs.

HSE Inspector Clare Owen, speaking after the hearing, said:

“The conditions at this site were extremely poor and the dangers were quite clear. It’s very fortunate no-one was killed or seriously injured there.

“Mekatek failed to manage basic health and safety at the site and these multiple failings confirm its approach was totally inadequate. The issues identified, such as cables trailing through liquid and management of asbestos should have been immediately obvious.

“The management also relied on health and safety managers it employed for advice but failed to check if they were competent and had appropriate qualifications, particularly for the management of asbestos.

“Twenty tradespeople, on average, die from asbestos related diseases in Britain every week and it’s the biggest single cause of work related deaths in the country.

“The lives of the 34 workers at the site and any visitors depended on the company meeting its legal health and safety obligations fully.”

Building firm in court over carbon monoxide risk to pregnant woman

A building firm has been fined after an eight-and-half-month pregnant woman and her husband showed signs of carbon monoxide poisoning at their home in Kirkby.

Topflite (North West) Ltd was prosecuted by the Health and Safety Executive (HSE) after an investigation found that the flue for a gas fire had been blocked by rubble during a loft conversion in a neighbouring semi-detached property on Lauder Close.

Liverpool Magistrates’ Court heard that the building work had been carried out by the company, which trades at Topflite Loft Conversions, in the summer of 2013. A few months later, on 31 October 2013, the woman, who does not want to be named, turned on the gas fire in her lounge for the first time that winter.

She spent most of the afternoon and evening in the lounge with her friend, who was also pregnant, and later her husband. The couple went to bed at 11pm but overnight the woman was vomiting and had flu-like symptoms.

She spent the following day in bed and her husband also felt nauseous all day. They suspected they may have suffered carbon monoxide poisoning and contacted a Gas Safe registered company.

The firm found that the flue in the cavity wall between the two properties, which allowed fumes to escape through a vent on the roof, had become blocked by rubble. The company therefore issued a warning notice preventing the use of the fire, and the homeowner alerted HSE.

When an inspector visited the neighbouring property, she found that a steel beam installed in the loft had broken through the flue and caused it to become blocked.

Topflite (North West) Ltd, of Steeley Lane in Chorley, was fined £4,000 and ordered to pay £1,276 in prosecution costs after pleading guilty to a breach of the Health and Safety at Work etc Act 1974 on 26 February 2015.

Speaking after the hearing, HSE Inspector Jacqueline Western said:

“A pregnant woman and her husband were put at risk of suffering carbon monoxide poisoning because Topflite allowed a flue to become blocked while carrying out a loft conversion in a neighbouring house.

“It’s vital that builders carefully consider the risks of any work they do in people’s homes, and that includes the impact it could have on attached properties. The work should have been properly planned so that the new steel beam could be installed without affecting the flue.

“Building firms have a legal duty to ensure the lives of both their workers and people affected by their work are not put at risk as a result of their actions. Topflite failed to meet that requirement and found itself in court as a result.”

More information on health and safety in the building industry is available at HSE Health and Safety in the Building Industry

Development failings land multiple defendants in court

Five separate parties have been sentenced for allowing unsafe work practices and poor welfare standards at a construction site in Upper Norwood.

Inspectors from the Health and Safety Executive (HSE) identified a catalogue of issues at land belonging to a former church on Chevening Road in October 2012 after receiving complaints from a neighbouring school and a member of the public.

Four flats and four homes were being built at the site by Unicorn Services Limited, run by director Yi Long Chen and principal shareholder Mou Qiang Chen, on behalf of Chalice Homes Limited, run by sole director Steven Mooney.

All five appeared at Southwark Crown Court yesterday (9 February) after admitting breaching safety legislation and placing workers at unnecessary risk from injury or illness.

The court heard that failings at the site included:

A mini digger and dumper, both of which were poorly maintained, were left with the keys in the ignition free for anyone to use – despite the fact no-one at the site was trained or qualified to use them
There was no traffic management system, with nothing in place to segregate people from moving machinery – a failing exaggerated by the fact the site was next to a junior school
A raised storage area above a rest room was exposed and unguarded – meaning heavy items could have fallen onto workers below, as could anyone who accessed the area
The site manager was unqualified and could not speak English – so he was unable to communicate with site visitors or delivery drivers and provide any necessary safety briefings
There was no hot water, no wash area or washing up facilities, and no heating – with the general hygiene and sanitation standards described as wholly inadequate
There were no safety records or method statements for any work activity

The court was told that the Chens and Mr Mooney were well known to HSE after serious safety concerns were also noted at another construction site under their control.

In September 2011 HSE served eight Prohibition Notices to stop dangerous work at a site in nearby Sylvan Hill. It resulted in Unicorn Services being prosecuted and Mr Mooney, then the director of another standalone company set up for the development in question, receiving a written warning.

HSE told the court that despite this intervention, the poor safety and welfare standards at Chevening Road proved little had changed, and that it was indicative of a blasé attitude towards the wellbeing of workers.

Mou Qiang Chen, of Gonville Road, Thornton Heath, was fined a total of £2,000 and ordered to pay £5,000 in costs after pleading guilty to two breaches of Section 37 of the Health and Safety at Work etc Act (HSWA) 1974.

Yi Long Chen, of Oriel Close, Mitcham, was fined £1,000 after pleading to a single Section 37 breach.

Their company, Unicorn Services Limited, was fined a total of £9,000 for two breaches of the Construction (Design and Management) Regulations 2007 (CDM Regs) and a single HSWA breach.

Steven Mooney, of a registered address on Croydon High Street, was fined £11,000 with £5,000 after pleading guilty to the same HSWA breaches as Mr Mou Qiang Chen.

Chalice Homes, which is no longer trading, was fined a nominal £200 for two further CDM Regs breaches.

All five parties accepted their respective charges on the first day of a trial last October after initially pleading not guilty when the case was first heard by Westminster Magistrates.

After sentencing HSE Inspector Andrew Verrall-Withers commented:

“Although nobody was harmed at the development site in question, the risks were clear – as evidenced by the fact that both the neighbouring school and a member of the public independently contacted HSE with their concerns.

“Given the long history of previous HSE enforcement and advice against the respective parties, the failure to protect workers, as well as others in the vicinity, was totally unacceptable.

“It is extremely disappointing that the defendants made the decision to plead not guilty, elect for a Crown Court trial and then cause numerous delays during the pre-trial procedures. The HSE case and weight of evidence was clear from the outset, and the attitude of only acknowledging any wrongdoing at the last possible moment – in this instance the first day of the trial – is telling.”

Firm fined after worker seriously injured in scaffold fall

An Aberdeen-based building and joinery firm has been sentenced after a worker suffered serious injuries when he fell three metres from scaffolding that he was dismantling.

John William Wilson, then 47 and from Aberdeen, broke his left ankle, damaged the ligaments in his right ankle was knocked unconscious and cut his head. He was in hospital overnight and remained in plaster for six weeks as a result of his injuries.

The specialist Health and Safety Division of COPFS today prosecuted Mr Wilson’s employer, Rae Brown & Company Ltd, for health and safety breaches.

Aberdeen Sheriff Court was told that on 24 July 2012 Mr Wilson was asked by Rae Brown & Company to move the scaffolding and take it to another site. He and a colleague, an apprentice, arrived at the farmhouse owned by the partner of one of the company’s directors where two scaffolding towers had been erected.

The towers had been erected in a narrow space between the farmhouse and a garden wall so that general maintenance work could be carried out.

As Mr Wilson dismantled the structure he removed some elements which left the poles unstable. As the poles moved, the metal board he was standing on moved and fell, taking Mr Wilson with it.

An HSE investigation found that neither Mr Wilson nor the apprentice working alongside him had received any formal training in the use of the type of scaffolding they were asked to work with.

Rae Brown & Company Limited, of Rose Street in Aberdeen, was fined £4,000 after pleading guilty to a breach of Regulations 4 and 8 of the Work at Height Regulations 2005.

Speaking after the hearing, HSE Inspector Liz Hunter said:

“The risks from falls at height are well known in the construction industry. Erecting and dismantling scaffolds should only be done by trained and skilled persons or under the supervision of such a person because you cannot entirely eliminate the risk of falls.

“No such training or supervision was provided by Rae Brown and Company to Mr Wilson and his apprentice. They should never have been allowed to dismantle scaffolding that had been left unsecured and unsupported in this way.

“The correct method would have used competent erectors following the instructions in the scaffold manual, including safe ladder access and removal of components from below whilst working from a complete platform. The scaffold should have been erected on level ground that was free from debris and other trip hazards.

“As a result of the company’s failings, Mr Wilson sustained injuries that left him unable to work for 11 weeks and it was pure luck that the apprentice was not seriously hurt too.”

Falls from height are the biggest single cause of workplace deaths in the construction industry. Information on improving safety is available at HSE Construction Industry Safety .

Engineering firm in court after worker crushed by two-tonne frame

A Cumbrian engineering firm has been fined £12,000 after a worker suffered severe injuries when he was struck by a metal frame, weighing nearly two tonnes.

The 21 year old from Carlisle, who has asked not to be named, sustained multiple cuts and fractures to his left foot and leg, and has still been unable to return to work almost a year on from the incident.

Tweddle Fabrications Ltd, which trades as Tweddle Engineering, was prosecuted by the Health and Safety Executive (HSE) after an investigation found the partially-constructed trailer chassis had swung out of control while being lifted by two forklift trucks.

Carlisle Magistrates’ Court heard that workers had been trying to lift and rotate the frame at the factory in Kirkbride near Wigton on 27 February 2014. Another employee, not involved in the lift, was walking across the factory floor when the 1.8 tonne chassis moved in an uncontrolled way and struck him.

The court was told that the company had failed to plan the work properly, despite it requiring a complicated lift using two forklift trucks. There should also have been someone responsible for supervising the lift, and measures should have been in place to ensure that other workers were kept at a safe distance away.

Tweddle Fabrications Ltd was fined £12,000 and ordered to pay £501 in prosecution costs after pleading guilty to a breach of the Lifting Operations and Lifting Equipment Regulations 1998.

Speaking after the hearing, HSE Inspector Steven Boyd said:

“The worker still has difficulty walking almost a year after the incident but it could easily have been avoided. He wasn’t involved in the work to rotate the trailer chassis but had no way of knowing his life was being put at risk as he walked across the factory floor.

“Tweddle Fabrications had a legal responsibility to ensure that a complicated lift using two forklifts was planned properly, supervised appropriately and carried out safely but it failed to do any of this.

“This case should act as a warning to manufacturers that they risk the safety of their employees if they ignore the law, and could find themselves in court as a result.”

More information on the safe use of forklift trucks is available at HSE Lift Truck Safety .

Remember to check your ladders regularly

An investigation into the death of a worker installing guttering at a home in Llandudno found he was using an unsafe ladder, a court heard today.

Gethin Kirwan, 35, who lived in Hoole, Chester, was working at a property in Llanrhos Road on 4 April 2013 when he fell from the ladder, sustaining a fatal head injury.

Thomas Price, who runs a roofline products’ business, employed Mr Kirwan to carry out the work and was prosecuted by the Health and Safety Executive (HSE) at Wrexham Magistrates’ court today (18 February, 2015).

HSE’s investigation found that the ladder provided by Mr Price was in an extremely poor state. Although HSE accepted the ladder was not responsible for Mr Kirwan’s fall, it did have a number of serious safety defects which had the potential to cause serious incidents. Two other ladders provided for use on the job had similar critical defects.

HSE found the feet of the ladder were worn through, rungs were bent and one was missing. The defects were obvious through even a cursory inspection and made the ladder unfit for use.

Thomas Price, of Marnel Drive, Pentre, Deeside pleaded guilty to breaching Regulation 5(1) of the Provision and Use of Work Equipment Regulations and was fined £4000 and ordered to pay £4000 in costs.

The court also granted a Forfeiture & Destruction Order for the ladders.

HSE Inspector Chris Wilcox, speaking after the hearing, said:

“Although Mr Kirwan’s death was not attributable to the ladder it was in an appalling state and should never have been used.

“All work equipment must be maintained in a safe condition for use and checked regularly for any damage. For ladders, a quick and simple visual check should be done to look for any obvious defects.

“The most common and critical issues are worn or missing feet and damage to the rungs and stiles which are very easy to spot.”

Firm in court after worker paralysed in roof fall

An East Lothian firm has been fined for serious safety failings after a worker was left paralysed when he fell almost four metres through a fragile rooflight.

Neil Knox, then 69, of Pencaitland, East Lothian, is confined to a wheelchair after suffering irreparable damage to his spinal cord in the incident on 14 March 2013 as he replaced plastic rooflights on a farm shed in Lauder, in the Scottish Borders.

Jedburgh Sheriff Court was told today (23 Jan) that Mr Knox, a time served and experienced worker without any formal training in roofwork, was employed by David Miller Contracts Ltd to carry out roof repairs at the farm.

Mr Knox had climbed onto the roof using a ladder and crawlerboards to allow him to access the rooflights. He removed three of them before being called down for a tea break.

Mr Knox has no recollection of the incident that followed. A colleague knew he had gone back up onto the roof as he heard him moving about before hearing a loud noise. He found Mr Knox lying on the floor underneath a fourth rooflight which had a large hole in it.

Mr Knox was airlifted to hospital with broken ribs, a broken sternum and punctured lungs. His spine was fractured in two places, damaging his spinal cord, which has left him confined to a wheelchair with no movement or sensation in his legs. He also only has 50% lung efficiency due to partial paralysis of his chest muscles.

An investigation by the Health and Safety Executive (HSE) found that David Miller Contracts Ltd had identified that the roof surface was likely to be fragile but failed to carry out a site-specific risk assessment and subsequently failed to plan the work properly.

The company also failed to identify that the work to replace the rooflights could be done from a working platform beneath the roof, or by using safety nets or harnesses to keep workers safe.

There were no measures in place to prevent someone standing on the fragile roof or rooflights other than the crawlerboards, which did not have any handrails to prevent workers stepping off them.

David Miller Contracts Ltd, of Steading Cottage, Newlands Farm, Gifford, East Lothian, was fined £50,000 after pleading guilty to breaching Regulation 4 of the Work At Height Regulations 2005.

Following the case, HSE inspector Ritchie McCrae said:

“This was an entirely avoidable incident. Falling from height is one of the most common reasons for injuries and even fatalities at work.

“David Miller Contracts Ltd should have been aware of the risks and the precautions that needed to be taken before starting the work. The dangers of fragile roofs are well known and consideration should have been given to using a platform underneath the rooflights or installing safety nets.

“The system of work planned by the company was unsafe, resulting in terrible life-changing injuries which have had a profound effect on Mr Knox and his family.”

Falling through fragile roofs and rooflights accounts for almost a fifth of all the fatal incidents which result from falls from height. On average, seven people are killed every year after falling through a fragile roof or rooflight. Many others suffer permanent disabling injuries.

Managers bodged 15-pallet tower to fix street light

Two industrial estate managers have each been fined £8000 after they attached 15 wooden pallets to a forklift truck so they could reach a street light nine metres up in the air.

Lancaster City Council prosecuted Jonathan Shaw and Stephen Fawcett after investigating a report from a passer-by, who saw the men fixing the light on Vickers Industrial Estate in Morecombe.pallets

Crisp producer in court after worker loses tip of finger

Herefordshire crisp producer Tyrrells has been fined for safety failings after a worker lost part of a finger in the moving parts of a fryer.

Hereford Magistrates’ Court heard yesterday (19 Jan) the 35-year-old employee of Tyrrells Potato Crisps Ltd in Leominster was cleaning part of the machine on 7 November 2012 when his finger caught in the nip point of a moving chain and sprocket.

As a result of his injuries, his middle finger on the left hand was severed just below the first joint. He was off work for two months but returned to work for the company. The injury has affected his ability to grip.

A Health and Safety Executive (HSE) investigation found the chain and sprocket, on an automatic stirrer, was inadequately guarded. A fixed guard was later fitted to the chain and sprocket. Had this been in place earlier, the incident would have been averted.

Tyrrells Potato Crisps Ltd, of Stretford Bridge, Leominster, was fined £8,000 and ordered to pay costs of £5,000 after pleading guilty to breaching Regulation 11 of the Provision of Work Equipment Regulations 1998.

Speaking after the hearing, HSE Inspector Tariq Khan said:

“The incident was entirely preventable. Tyrrells Potato Crisps Ltd failed to ensure that moving parts capable of causing injury and within hand reach were adequately guarded.

“Employers are required to take effective measures to prevent access to dangerous parts of machinery, or stop their movement before any part of a person enters a danger zone.”